When it comes to choosing the right materials for manufacturing, brass is often a top contender. Whether you’re in automotive, plumbing, electrical, or decorative industries, brass offers a unique blend of benefits that few other materials can match. Among the various brass alloys, CuZn37 stands out for its affordability, corrosion resistance, และ workability.
But what exactly is CuZn37? Why is it such a popular choice in so many industries? How does it compare to other brass alloys? In this comprehensive guide, we’ll break down everything you need to know about CuZn37, from its composition and mechanical properties to its applications, specifications, และ การกำหนดราคา. By the end, you’ll have a deep understanding of this alloy and why it might be the perfect material for your next project.
ภาพรวม
CuZn37, also known as CW508L or C27200 in international standards, is a brass alloy composed of 63% copper (Cu) and 37% zinc (Zn). This specific ratio of copper to zinc gives CuZn37 a wide range of beneficial properties, including good corrosion resistance, excellent formability, และ affordable pricing.
Key Characteristics :
- Good Cold Workability: CuZn37 is known for its excellent ability to be cold worked, making it ideal for processes like stamping, deep drawing, และ bending.
- ความต้านทานการกัดกร่อน: While not as corrosion-resistant as pure copper, CuZn37 performs well in most non-aggressive environments, including freshwater and mildly corrosive atmospheres.
- Cost-Effective: Due to its high zinc content, CuZn37 is more economical than many other brass alloys, offering a cost-effective solution for mass production.
- Aesthetic Appeal: Its bright, golden-yellow color makes CuZn37 a popular choice for decorative applications.
Composition and Properties
Understanding the composition of CuZn37 is essential for selecting it for the right applications. Below, we’ll dive into the alloy’s chemical makeup and explore its mechanical and physical properties that make it such a versatile material.
องค์ประกอบทางเคมี
| องค์ประกอบ | Percentage (%) |
|---|---|
| ทองแดง (Cu) | 62.0 – 64.0 |
| สังกะสี (Zn) | Balance (36.0 – 38.0) |
| Lead (Pb) | ≤ 0.05 |
| Iron (Fe) | ≤ 0.05 |
| Other elements | Trace amounts |
The majority zinc content compared to copper gives CuZn37 its increased strength and affordability compared to higher-copper-content alloys.
Mechanical and Physical Properties
| คุณสมบัติ | ค่า |
|---|---|
| แรงดึง | 300 – 500 MPa |
| ความแข็งแรงของผลผลิต | 100 – 200 MPa |
| การยืดตัว | 25 – 50% |
| ความหนาแน่น | 8.44 g/cm³ |
| ความแข็ง | 80 – 120 HB |
| การนำความร้อน | 120 W/m·K |
| การนำไฟฟ้า | 28% IACS |
| จุดหลอมเหลว | 900 – 940°C |
Key Characteristics :
- Strength and Flexibility: CuZn37 offers a balance of strength and ductility, making it suitable for both load-bearing and decorative applications.
- ความต้านทานการกัดกร่อน: Although not as corrosion-resistant as some other brass alloys, it performs well in environments where exposure to aggressive chemicals is limited.
- Cold Workability: CuZn37 can be extensively cold worked, which is why it’s favored for stamped components and deep-drawn parts.
- Thermal and Electrical Conductivity: While not as conductive as pure copper, CuZn37 still offers decent thermal and electrical conductivity, making it useful for heat exchangers and low-voltage electrical components.
แอปพลิเคชัน
Thanks to its combination of strength, workability, และ aesthetic appeal, it is used in a wide variety of industries. From decorative fittings to automotive components, CuZn37 proves its versatility every day.
แอปพลิเคชันทั่วไป
| อุตสาหกรรม | แอปพลิเคชันทั่วไป |
|---|---|
| Plumbing | Fittings, couplings, taps, and valves |
| เกี่ยวกับยานยนต์ | Radiator cores, gaskets, and decorative trims |
| Electrical | Connectors, terminals, and low-voltage electrical parts |
| การก่อสร้าง | Architectural hardware, door handles, and handrails |
| HVAC | Heat exchangers, condenser tubes, and evaporators |
| Decorative | Jewelry, coins, and ornamental pieces |
Why CuZn37 is Ideal for These Applications:
- Plumbing: CuZn37’s corrosion resistance and formability make it a top choice for manufacturing plumbing components, especially in non-aggressive water systems.
- เกี่ยวกับยานยนต์: The alloy’s strength and thermal conductivity make it ideal for radiator components and other heat-exchanging parts in vehicles.
- Electrical: With good electrical conductivity, it is commonly used in connectors and terminals where moderate conductivity is required.
- การก่อสร้าง: CuZn37’s aesthetic appeal and durability make it a popular material for architectural hardware that can withstand the elements.
- HVAC: CuZn37’s thermal properties make it perfect for use in heat exchangers and condenser tubes, where effective heat transfer is critical.
Specifications, Sizes, and Standards
When purchasing CuZn37 for a specific project, it’s crucial to be familiar with the available sizes and specifications. This ensures that you’ll get the right product in the correct form for your application.
Common Standards and Specifications
| มาตรฐาน | คำอธิบาย |
|---|---|
| ASTM B36 | Standard for brass plates, sheets, strips, and rolled bars |
| EN 1652 | European standard for copper and copper alloy strips |
| DIN 17660 | German standard for wrought copper alloys |
| JIS H3250 | Japanese standard for brass plates and strips |
Available Sizes and Forms
| รูปร่าง | ช่วงขนาด |
|---|---|
| Rods | Diameter: 5 mm to 150 mm |
| Sheets/Plates | Thickness: 0.5 mm to 50 mm |
| Tubes | Diameter: 6 mm to 100 mm |
| Wires | Diameter: 0.5 mm to 10 mm |
Depending on the supplier, custom sizes are often available to meet specific project requirements, allowing for more efficient manufacturing and reduced material waste.
ซัพพลายเออร์และราคา
The cost and availability of CuZn37 can vary depending on market conditions, supplier location, และ order size. Below is a table of some reliable suppliers and the typical price ranges for CuZn37.
Typical Suppliers and Pricing
| ผู้จัดหา | ที่ตั้ง | Price Range (per kg) | เวลานำ |
|---|---|---|---|
| ThyssenKrupp Materials | ประเทศเยอรมนี | $8 – $15 | 1-3 weeks |
| Aviva Metals | สหรัฐอเมริกา | $9 – $17 | 2-4 weeks |
| Shanghai Metal Corp | จีน | $7 – $14 | 3-5 weeks |
| Smiths Metal Centres | สหราชอาณาจักร | £7 – £16 | 1-2 weeks |
Factors Affecting CuZn37 Pricing
- Market Conditions: The price of copper and zinc fluctuates depending on global supply and demand, directly impacting the cost of CuZn37.
- สั่งซื้อปริมาณ: Larger orders often come with bulk discounts, while smaller quantities may carry a higher price per kilogram.
- Form and Size: Sheets and custom-cut components may be more expensive than standard rods or bars due to additional processing fees.
- Shipping and Location: International shipping fees and import/export taxes can significantly affect the final price, especially when sourcing from overseas suppliers.
Advantages and Limitations
While CuZn37 is a versatile material, it’s essential to understand both its advantages and limitations before using it in your projects. Below, we outline the pros and cons of CuZn37.
Advantages and Limitations
| Advantages | ข้อ จำกัด |
|---|---|
| Good formability: It is highly workable in cold conditions, making it ideal for stamping and deep drawing. | Moderate corrosion resistance: It performs well in non-aggressive environments but struggles in marine or acidic conditions. |
| Affordable: The high zinc content makes it more affordable compared to other copper-rich brass alloys. | Lower conductivity: Compared to pure copper, it has lower electrical conductivity, limiting its use in high-performance electrical applications. |
| Aesthetic appeal: Its bright, golden color makes it a popular choice for decorative applications. | Limited machinability: It is not as easily machinable as some leaded or higher-zinc-content brass alloys. |
| ความต้านทานการกัดกร่อนที่ดี:It performs well in freshwater and mildly corrosive environments. | Not lead-free: Trace amounts of lead may limit its use in drinking water systems or other applications where lead-free materials are required. |
Comparing CuZn37 with Other Brass Alloys
Selecting the right brass alloy involves comparing different options based on performance, cost, และ application-specific requirements. Below, we’ll compare CuZn37 to some other popular brass alloys.
CuZn37 Compared to Other Brass Alloys
| คุณสมบัติ | CuZn37 | CuZn40 | CuZn39Pb3 | CuZn36 |
|---|---|---|---|---|
| แรงดึง | 300 – 500 MPa | 350 – 550 MPa | 300 – 450 MPa | 280 – 450 MPa |
| ความสามารถกล | ปานกลาง | ดี | ยอดเยี่ยม | ดี |
| ความต้านทานการกัดกร่อน | ดี | ดี | ปานกลาง | ดี |
| การนำไฟฟ้า | 28% IACS | 28% IACS | 25% IACS | 30% IACS |
| Formability | ยอดเยี่ยม | ดี | ดี | ยอดเยี่ยม |
Key Comparisons:
- CuZn37 vs. CuZn40: CuZn40 offers higher strength and better machinability but comes at a slightly higher cost. CuZn37, on the other hand, is more cold-workable, making it ideal for deep drawing and stamping.
- CuZn37 vs. CuZn39Pb3: CuZn39Pb3 is superior in terms of machinability due to its lead content, but CuZn37 offers better corrosion resistance and is more suitable for decorative applications.
- CuZn37 vs. CuZn36: Both alloys have excellent formability, but CuZn36 may offer slightly better electrical conductivity, making it preferable for electrical components.
คำถามที่พบบ่อย (คำถามที่พบบ่อย)
To help you better understand CuZn37, here are some of the most frequently asked questions about this brass alloy.
| คำถาม | คำตอบ |
|---|---|
| What is it used for? | It is commonly used in plumbing fittings, automotive components, architectural hardware, และ decorative applications. |
| Is it suitable for electrical applications? | While it offers moderate electrical conductivity, it is not as conductive as pure copper, so it’s typically used in low-voltage applications. |
| Can it be machined easily? | It offers moderate machinability; it’s not as easily machinable as leaded brasses, but it can still be machined with the right tools and techniques. |
| What is the tensile strength of CuZn37? | It has a tensile strength ranging from 300 to 500 MPa, depending on the form and processing method. |
| How does it compare to other brass alloys? | It offers a good balance of strength, formability, และ corrosion resistance, making it a versatile choice for many industries. |
| Is it lead-free? | It may contain trace amounts of lead, making it unsuitable for applications where lead-free materials are required. |
บทสรุป
It is a well-rounded brass alloy that combines affordability, strength, และ workability in a way that few other materials can. It’s a popular choice in industries ranging from plumbing to automotive to decorative hardware, thanks to its cold formability and aesthetic appeal.
While it may not be as corrosion-resistant as some other brass alloys, CuZn37’s performance in non-aggressive environments, combined with its cost-effectiveness, makes it an excellent choice for a wide range of applications. Whether you’re manufacturing deep-drawn parts or architectural hardware, it offers the strength, durability, และ appearance you need.
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