纯铝粉
纯铝粉含有 99% 或更高含量的铝。它密度低,具有良好的延展性、导电性和耐腐蚀性。
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目录
纯铝粉概述
纯铝粉含有 99% 或更高含量的铝。它密度低,具有良好的延展性、导电性和耐腐蚀性。
Key properties and advantages of pure aluminum powder include:
Pure Aluminum Powder Properties and Characteristics
属性 | 详细信息 |
---|---|
组成 | 99% or higher Al content |
密度 | 2.7 克/立方厘米 |
粒子形状 | 球形、不规则 |
尺寸范围 | 1-150 microns |
表观密度 | 真实密度高达 50% |
电导率 | 出色的导电性和导热性 |
耐腐蚀性 | Good due to protective oxide layer |
Pure aluminum powder is suitable for applications like thermite welding, diamond tools, conductive coatings, pyrotechnics, and metal injection molding.
Pure Aluminum Powder Composition
Typical composition of pure aluminum powder:
Pure Aluminum Powder Composition
要素 | 重量 % |
---|---|
铝 (Al) | 99% min |
硅 (Si) | 0.5% 最大值 |
铁(Fe) | 0.5% 最大值 |
铜 (Cu) | 0.05% 最大值 |
锰 (Mn) | 0.05% 最大值 |
镁(Mg) | 0.05% 最大值 |
其他杂质 | 0.05% 最大值 |
- Aluminum provides low density, ductility and conductivity
- Impurity levels of other elements are carefully controlled
- High aluminum purity provides optimal electrical and thermal conductivity
The high aluminum content ensures excellent conductivity combined with good corrosion resistance and moderate strength.
Pure Aluminum Powder Physical Properties
Pure Aluminum Powder Physical Properties
物业 | 价值观 |
---|---|
密度 | 2.7 克/立方厘米 |
熔点 | 660°C |
导热性 | 237 W/mK |
电阻率 | 2.65 μΩ-cm |
CTE | 23.1 x 10^-6 /K |
Reflectivity | 87% at 400 nm wavelength |
- Very low density compared to most metals
- High reflectivity and thermal conductivity
- 电阻率低,导电性强
- 相对较高的热膨胀系数要求在设计时必须加以考虑
- Maintains strength up to moderately high temperatures
The properties make pure aluminum suitable for lightweight applications needing electrical/thermal conductivity.
Pure Aluminum Powder Mechanical Properties
Pure Aluminum Powder Mechanical Properties
物业 | 价值观 |
---|---|
拉伸强度 | 90-100 MPa |
屈服强度 | 35-45 MPa |
伸长率 | 35-40% |
硬度 | 25-35 HB |
疲劳强度 | 50-90 MPa |
剪切强度 | 60-65 MPa |
- Relatively low tensile and yield strength
- Very high elongation provides excellent ductility
- Low hardness compared to most metals
- High fatigue strength suited for cyclic loading
- Properties can be enhanced through alloying additions
The properties make pure aluminum suitable for soft, ductile applications requiring conductivity and formability.
Pure Aluminum Powder Applications
Typical applications of pure aluminum powder include:
Pure Aluminum Powder Applications
行业 | 用途 |
---|---|
Thermite welding | Rail welding, metal joining |
快速成型制造 | Low strength components |
Explosives and pyrotechnics | Thermite compositions |
Powder coatings | Conductive and resistant coatings |
金刚石工具 | Metal matrix with diamond particles |
Fireworks | Fuel and pyrotechnic compositions |
一些具体的产品用途:
- Thermite mixtures for in-situ metal joining and welding
- Low melting point casting alloys
- Electrically conductive coatings and RF shielding
- Aluminum-diamond tools for stone cutting
- Flash powder and pyrotechnic compositions
- Metal injection molding of non-structural parts
The ductility, conductivity and reactivity make pure aluminum suitable for these niche applications.
Pure Aluminum Powder Specifications
Key specifications for pure aluminum powder include:
Pure Aluminum Powder Specifications
标准 | 说明 |
---|---|
ASTM B787 | Standard for pure aluminum powders |
ASTM B859 | Specs for aluminum and aluminum alloy powders |
DIN 1718-1 | Designation system for aluminum and aluminum alloys |
GJB320B | Chinese military standard for aluminum and aluminum alloy powders |
这些定义
- Minimum 99% aluminum content
- Limits on impurities like Fe, Si
- Powder characteristics like apparent density and particle size distribution
- Approved production methods like atomization
- Sampling and testing protocols
Meeting the standards ensures suitability for applications needing high purity aluminum powder.
Pure Aluminum Powder Particle Sizes
Pure Aluminum Powder Particle Size Distribution
尺寸 | 特点 |
---|---|
1-10 microns | Ultrafine grade used in printing pastes |
10-45 微米 | Fine grade suitable for coatings, pressing |
45-150 微米 | Coarse grade offers better flowability |
- Finer sizes provide a smooth finish and high reactivity
- Coarser powder has improved flow for automated processing
- Both spherical and irregular particle shapes are available
- Size distribution depends on targeted use
Controlling particle size distribution optimizes processing behavior, density, reactivity, and finish.
Pure Aluminum Powder Apparent Density
Pure Aluminum Powder Apparent Density
表观密度 | 详细信息 |
---|---|
真实密度高达 50% | 用于不规则形态粉末 |
1.3-1.7 g/cc | Higher for spherical powder |
- Spherical powder shape provides higher apparent density
- Irregular particles have lower density around 30-40%
- Higher density improves powder flow and compactibility
- 通过优化球形粉末,可达到 60% 值
表观密度越高,生产效率和零件质量就越好。
Pure Aluminum Powder Production
Pure Aluminum Powder Production
方法 | 详细信息 |
---|---|
雾化 | Molten aluminum stream broken into fine droplets that solidify into powder |
球磨 | Mechanical milling classifies coarse powder into fine powder |
退火 | Removes internal stresses and improves powder compressibility |
筛分 | 将粉末分级为不同大小的馏分 |
- Atomization allows large volume production with controlled particle sizes
- Milling provides lower cost size reduction of coarse powder
- Annealing and sieving provide customized powder sizes and shapes
Combination of methods produces high purity aluminum powder with application-specific characteristics.
Pure Aluminum Powder Pricing
Pure Aluminum Powder Pricing
系数 | 对价格的影响 |
---|---|
纯净 | 高纯度等级的成本更高 |
颗粒大小 | 超细粉更贵 |
订单量 | Bulk orders get discounted pricing |
生产方法 | Complex methods increase cost |
包装 | Special packaging adds cost |
指示性定价
- Fine pure aluminum powder: $3-6 per kg
- Coarse pure aluminum powder: $2-4 per kg
- Large volume pricing can be up to 30% lower
Pricing depends on purity, particle size, order quantity, production method and customization requirements.
Pure Aluminum Powder Suppliers
Pure Aluminum Powder Suppliers
公司名称 | 地点 |
---|---|
Advanced Chemical Company | 美国 |
Micron Metals | 美国 |
Baohua Metal Materials | 中国 |
Hengxing Metallurgical | 中国 |
Shanghai ShuiDing Powder Material | 中国 |
Reade Advanced Materials | 美国 |
供应商的选择因素:
- Purity levels and grades available
- 生产能力和交付周期
- 平均粒径范围
- Customization of particle distribution
- 包装选项
- Pricing levels based on order quantities
- Compliance with international standards
Pure Aluminum Powder Handling and Storage
Pure Aluminum Powder Handling
建议 | 原因 |
---|---|
Use proper ventilation | Avoid concentrated dust environment |
Employ grounding systems | Prevent static discharge during handling |
Limit moisture exposure | Prevents oxidation of particles |
遵循安全协议 | 减少健康和火灾隐患 |
避免火源 | Flammable powder risk |
使用不产生火花的工具 | 防止点火的可能性 |
存储建议
- Store in dry, inert sealed containers
- Maintain storage temperatures below 27°C
- Limit exposure to oxidizers like nitric acid
Proper precautions during handling and storage help preserve purity and prevent oxidation or ignition risks.
Pure Aluminum Powder Inspection and Testing
Pure Aluminum Powder Testing
测试 | 详细信息 |
---|---|
化学分析 | XRF or ICP testing verifies composition |
粒径分布 | 激光衍射分析 |
表观密度 | 霍尔流量计测试符合 ASTM B212 标准 |
粉末形态 | 颗粒形状的扫描电镜成像 |
流速分析 | 通过指定漏斗的重力流速 |
湿度测量 | 干燥试验损耗 |
Testing ensures the powder meets the required purity levels, particle characteristics, density specifications, morphology and flowability per applicable standards.
Pure Aluminum Powder Pros and Cons
Advantages of Pure Aluminum Powder
- Low density provides lightweight properties
- 出色的导电性和导热性
- 良好的耐腐蚀性
- High ductility and excellent formability
- 可回收、环保
- Cost-effective compared to other conductive powders
Limitations of Pure Aluminum Powder
- Low strength limits load bearing structural applications
- Moderate high temperature mechanical strength
- Requires protective coatings in corrosive environments
- Sensitive to contamination from moisture and other powders
- 发火特性要求小心处理
- Gradually oxidizes over time if uncoated
Comparison With Al-Mg Alloy Powder
Pure Al vs Al-Mg Alloy Powder
参数 | 纯铝 | 铝镁 |
---|---|---|
密度 | 2.7 克/立方厘米 | 2.7 克/立方厘米 |
实力 | 90-100 MPa | 150-220 MPa |
电导率 | 优秀 | 良好 |
耐腐蚀性 | 良好 | 优秀 |
费用 | 低 | 高 |
用途 | Thermite welding, pyrotechnics | Structural components |
- Pure Al offers better conductivity and lower cost
- Al-Mg alloy provides higher strength
- Pure Al suited for electrical applications and pyrotechnics
- Al-Mg preferred for structural lightweight components
Pure Aluminum Powder FAQs
Q: What are the main applications of pure aluminum powder?
A: Main applications include thermite welding, conductive coatings, pyrotechnic compositions, diamond tools, metal injection molding of non-structural parts, and low-melting casting alloys.
Q: What precautions should be taken when working with pure aluminum powder?
A: Recommended precautions include proper ventilation, avoiding ignition sources, explosion-proof equipment, grounding systems, non-sparking tools, protective gear, safe protocols, and inert storage sealed away from contaminants.
Q: How does pure aluminum powder differ from aluminum alloy powders?
A: Pure aluminum has 99% or higher Al content while alloy powders contain other elements like magnesium, silicon, zinc. Pure Al offers high conductivity but lower strength than alloys.
Q: What affects the properties of pure aluminum powder components?
A: Key factors are apparent density, particle size distribution, compaction pressure, sintering parameters, impurities, and final part porosity.
增材制造解决方案的领先供应商,总部位于中国青岛。