Overview of Spherical Titanium Carbide Powder
When it comes to cutting-edge materials that push the boundaries of engineering and manufacturing, Spherical Titanium Carbide Powder stands out as a game-changer. Known for its high hardness, exceptional thermal resistance, and superior wear resistance, this material is a key player in industries like aerospace, automotive, and even electronics. Its spherical morphology, compared to irregularly shaped powders, makes it ideal for additive manufacturing (3D printing) and powder metallurgy due to its excellent flowability and packing density.
But what makes Spherical Titanium Carbide Powder so special? It’s not just its unique properties but also its versatility. Whether you’re designing lightweight yet durable aerospace components or creating wear-resistant coatings for industrial tools, TiC powder delivers performance that outshines traditional materials in extreme environments.
In this comprehensive guide, we’ll explore the composition, properties, applications, and pricing of Spherical Titanium Carbide Powder. By the end, you’ll have an in-depth understanding of why this material is revolutionizing the world of advanced manufacturing.
Composition and Key Properties
What Is Spherical Titanium Carbide Powder Made Of?
At its core, Titanium Carbide (TiC) is a ceramic material that combines titanium (Ti) and carbon (C) in a crystalline structure. The spherical powder form is achieved through advanced atomization techniques, resulting in uniformly shaped particles that enhance its performance in a variety of applications.
| Component | Composition (%) | Function |
|---|---|---|
| Titanium (Ti) | ~78–80% | Provides high strength, thermal stability, and corrosion resistance. |
| Carbon (C) | ~19–22% | Contributes to extreme hardness and wear resistance. |
| Impurities | ≤ 0.5% | Controlled to maintain high purity and consistent performance. |
Key Properties
The real magic of Spherical Titanium Carbide Powder lies in its exceptional physical and chemical properties. Here’s a breakdown of the features that make it a standout material:
| Property | Value/Range | Why It Matters |
|---|---|---|
| Density | ~4.9 g/cm³ | Balances lightweight design with high strength. |
| Melting Point | 3160°C | Extreme thermal resistance for high-temperature applications. |
| Hardness | ~9–10 Mohs | Comparable to diamond, offering unparalleled wear resistance. |
| Thermal Conductivity | 21 W/m·K | Excellent heat dissipation in thermal management systems. |
| Electrical Conductivity | Moderate | Suitable for applications requiring combined thermal and electrical properties. |
| Particle Morphology | Spherical | Ensures high flowability for 3D printing and uniformity in coatings. |
| Oxidation Resistance | Excellent | Protects against material degradation at elevated temperatures. |
These properties make it clear why Spherical Titanium Carbide Powder is a preferred choice for engineers working on high-performance, precision-driven projects.
Applications of Spherical Titanium Carbide Powder
The versatility of Spherical Titanium Carbide Powder allows it to shine across multiple industries. Its unique combination of hardness, thermal resistance, and corrosion resistance makes it indispensable for a variety of applications.
| Application | Industry | Details |
|---|---|---|
| Additive Manufacturing | Aerospace, Automotive | Ideal for 3D printing complex, high-strength components. |
| Thermal Spray Coatings | Energy, Marine | Protects surfaces from wear, corrosion, and oxidation in harsh environments. |
| Powder Metallurgy | Industrial, Defense | Produces dense, wear-resistant parts for critical applications. |
| Cutting Tools | Manufacturing | Used in carbide inserts and tools requiring extreme wear resistance. |
| Aerospace Components | Aerospace | Lightweight, high-strength material for high-temperature environments. |
| Electronics | IT, Electronics | Suitable for heat sinks and other thermal management solutions. |
From cutting-edge aerospace components to industrial wear-resistant coatings, Spherical Titanium Carbide Powder is setting a new standard for advanced materials.
Specifications, Sizes, and Standards for Spherical Titanium Carbide Powder
To ensure that Spherical Titanium Carbide Powder performs optimally, it must meet stringent specifications. These parameters define its suitability for various manufacturing techniques and applications.
| Specification | Details |
|---|---|
| Particle Size Range | 15–45 µm for additive manufacturing, 45–100 µm for thermal spray coatings. |
| Purity | ≥ 99.5% (high purity for consistent performance). |
| Standards Compliance | ISO 9001, ASTM B330 (powder flowability), AS9100 (aerospace-grade). |
| Packaging | Vacuum-sealed containers (1 kg, 5 kg, 10 kg) to prevent contamination. |
These specifications ensure compatibility with industry-standard equipment and processes, making Spherical Titanium Carbide Powder a reliable choice for manufacturers.
Suppliers and Pricing for Spherical Titanium Carbide Powder
Finding the right supplier is crucial to ensure the quality and reliability of Spherical Titanium Carbide Powder. Here’s a list of reputable suppliers and their pricing:
| Supplier | Grade Offered | Price (USD/kg) | Location | Contact |
|---|---|---|---|---|
| Höganäs AB | Aerospace-Grade TiC | $300–$450 | Sweden | www.hoganas.com |
| Sandvik Materials | Custom TiC Powders | $350–$500 | Global | www.home.sandvik |
| HC Starck | High-Purity TiC | $320–$480 | Germany | www.hcstarck.com |
| Advanced Powders & Coatings | Additive Manufacturing TiC | $280–$420 | USA | www.advancedpowders.com |
Prices vary depending on factors like order quantity, grade, and customization options.
Pros and Cons of Spherical Titanium Carbide Powder
Like any material, Spherical Titanium Carbide Powder comes with its own set of advantages and limitations. Let’s break it down:
| Advantages | Limitations |
|---|---|
| Exceptional hardness and wear resistance. | Higher cost compared to conventional materials. |
| Excellent thermal and oxidation resistance. | Requires specialized equipment for processing. |
| High flowability for precision manufacturing. | Limited availability in some regions. |
| Lightweight yet strong material. | Not suitable for low-budget projects. |
Despite its higher cost, the performance benefits of Spherical Titanium Carbide Powder make it an unbeatable choice for critical applications.
FAQs About Spherical Titanium Carbide Powder
| Question | Answer |
|---|---|
| What is Spherical Titanium Carbide Powder? | A high-performance ceramic powder with extreme hardness and thermal resistance. |
| Why is it spherical? | Spherical particles improve flowability and uniformity in manufacturing processes. |
| Which industries use it? | Aerospace, automotive, manufacturing, and electronics. |
| What are its main advantages? | Wear resistance, thermal stability, and lightweight design. |
| Is it expensive? | Yes, but its durability and performance justify the cost. |
Conclusion
Spherical Titanium Carbide Powder is more than just a material—it’s a breakthrough in modern manufacturing. Its unique combination of hardness, corrosion resistance, and thermal stability makes it indispensable for industries that demand performance and reliability in extreme conditions.
While it may cost more than traditional materials, the long-term benefits of durability, precision, and efficiency far outweigh the initial investment. Whether you’re manufacturing high-strength aerospace components or designing cutting-edge electronic devices, Spherical Titanium Carbide Powder is the material of the future.