Overview of Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder
When it comes to high-performance materials designed to withstand extreme conditions, Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder stands out as a top contender. This advanced nickel-based alloy, enriched with cobalt, chromium, aluminum, and titanium, is engineered for use in demanding applications that require exceptional strength, thermal stability, and oxidation resistance. Its spherical form, created through precise atomization processes, makes it perfectly suited for cutting-edge manufacturing technologies like additive manufacturing (3D printing), thermal spraying, and metal injection molding.
What makes this alloy special? The combination of elements delivers a material that’s strong yet lightweight, corrosion-resistant, and capable of maintaining its properties under high temperatures—qualities that industries such as aerospace, automotive, and power generation can’t do without. Additionally, the spherical shape ensures optimal flowability, uniform particle distribution, and high packing density, which are critical for achieving consistent results in advanced manufacturing processes.
In this detailed guide, we’ll explore everything you need to know about Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder, from its composition and properties to its applications, specifications, and pricing. Whether you’re an engineer, researcher, or manufacturer, this article will give you all the insights you need to unlock the full potential of this remarkable material.
What is Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder?
At its core, Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder is a high-performance nickel-based alloy with a carefully balanced composition of cobalt, chromium, aluminum, and titanium. These elements work together to create a material that excels in high-stress, high-temperature environments. Its unique properties are further enhanced by its spherical particle shape, achieved through advanced atomization techniques such as gas atomization or plasma atomization.
But what does this alloy really offer? Its nickel and cobalt base ensures excellent corrosion resistance and thermal stability, while chromium provides a protective oxide layer for oxidation resistance. Aluminum and titanium contribute to lightweight strength and precipitation hardening, making it a versatile material for high-stress applications. In powdered form, this alloy is ideal for 3D printing complex geometries, spraying protective coatings, and creating dense sintered components.
Think of it like this: if traditional materials are the workhorses of manufacturing, Ni47Co25Cr10Al12Ti6 is the racehorse—engineered for speed, efficiency, and performance.
Composition and Properties of Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder
Chemical Composition Breakdown
The key to the superior performance of Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder lies in its precise elemental composition. Each element contributes specific properties that make this alloy a powerhouse of strength, durability, and thermal resistance.
| Element | Composition (%) | Role in the Alloy |
|---|---|---|
| Nickel (Ni) | 47 | Base element ensuring corrosion resistance and thermal stability. |
| Cobalt (Co) | 25 | Enhances high-temperature strength and wear resistance. |
| Chromium (Cr) | 10 | Improves oxidation resistance by forming a protective oxide layer. |
| Aluminum (Al) | 12 | Contributes to lightweight characteristics and precipitation hardening. |
| Titanium (Ti) | 6 | Improves strength through solid-solution strengthening and precipitation hardening. |
Key Physical and Mechanical Properties
| Property | Value |
|---|---|
| Density | ~8.2 g/cm³ |
| Melting Point | ~1300–1350 °C |
| Hardness | ~300–400 HV |
| Tensile Strength | ~900–1100 MPa |
| Thermal Conductivity | ~14–20 W/m·K |
| Oxidation Resistance | Excellent up to 1000 °C |
| Corrosion Resistance | Outstanding in harsh environments. |
Unique Characteristics
- High-Temperature Strength: Retains mechanical properties even in extreme heat, making it perfect for turbine blades and exhaust systems.
- Oxidation Resistance: Chromium forms a protective layer, preventing degradation in high-heat or oxygen-rich environments.
- Lightweight Yet Strong: Aluminum and titanium reduce weight while maintaining structural integrity.
- Spherical Shape Advantage: Ensures consistent flowability, high packing density, and precise layer deposition in additive manufacturing.
Applications of Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder
The versatility of Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder makes it a crucial material in industries where performance and reliability are paramount. Its ability to withstand high temperatures, resist corrosion, and maintain strength under stress gives it an edge in a wide range of applications.
| Industry | Applications |
|---|---|
| Aerospace | Jet engine components, turbine blades, exhaust systems, and heat shields. |
| Automotive | Turbocharger components, exhaust valves, and high-performance parts. |
| Power Generation | Gas and steam turbine components, heat exchangers, and boiler parts. |
| Additive Manufacturing | 3D printing of complex, lightweight structures for high-performance applications. |
| Industrial | Wear-resistant coatings, molds, and tools subjected to extreme conditions. |
| Marine | Corrosion-resistant components for harsh saltwater environments. |
Specifications, Sizes, and Standards for Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder
| Specification | Details |
|---|---|
| Particle Size Range | 15–45 µm (for additive manufacturing), 45–150 µm (for thermal spraying). |
| Shape | Spherical (ensures better flowability and uniformity). |
| Purity | ≥99.5% |
| Packaging | Vacuum-sealed containers (1kg, 5kg, 10kg options). |
| Standard Compliance | ASTM B243, ISO 9001, AMS standards for aerospace and industrial use. |
Suppliers and Pricing for Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder
| Supplier Name | Region | Price Range (USD/kg) | Special Features |
|---|---|---|---|
| Advanced Metal Powders | North America | $450–$700 | High-quality powders for additive manufacturing. |
| Global Alloy Solutions | Europe | $500–$750 | Custom particle sizing and ISO-certified products. |
| Asia-Pacific Metals | Asia-Pacific | $400–$650 | Competitive pricing for bulk orders. |
| PowderTech Innovations | Global | $480–$800 | Premium powders for aerospace and industrial needs. |
Advantages and Limitations of Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder
| Advantages | Limitations |
|---|---|
| Exceptional high-temperature strength. | Higher production cost compared to standard alloys. |
| Superior oxidation and corrosion resistance. | Requires specialized processing equipment. |
| Ideal for additive manufacturing and coatings. | Limited availability in certain regions. |
| Lightweight yet strong for aerospace applications. | May require post-processing for specific uses. |
Comparison: Ni47Co25Cr10Al12Ti6 vs. Other Nickel-Based Alloys
| Feature | Ni47Co25Cr10Al12Ti6 | Inconel 718 | Hastelloy C |
|---|---|---|---|
| High-Temperature Strength | Superior | High | Moderate |
| Oxidation Resistance | Excellent | High | Moderate |
| Corrosion Resistance | Excellent | High | Superior |
| Cost | Moderate to High | Moderate | High |
| Applications | Turbines, coatings | Aerospace, oil and gas | Chemical, marine |
FAQs About Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder
| Question | Answer |
|---|---|
| What is Ni47Co25Cr10Al12Ti6 powder used for? | It’s used in aerospace, automotive, and industrial applications requiring high strength and thermal resistance. |
| Why is it spherical? | Spherical particles improve flowability, packing density, and precision in advanced manufacturing. |
| Is it corrosion-resistant? | Yes, it offers exceptional resistance to oxidation and harsh environments. |
| What industries benefit from this material? | Aerospace, power generation, automotive, and marine industries. |
| Where can I buy it? | Suppliers like Advanced Metal Powders and PowderTech Innovations offer it globally. |
Conclusion
Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder is a cutting-edge material designed to take on the toughest challenges in modern engineering. With its high-temperature strength, oxidation resistance, and lightweight durability, it’s no surprise that industries like aerospace and power generation rely on it for critical applications. Whether you’re manufacturing jet engine components or creating protective coatings, this alloy powder delivers unmatched performance.
Ready to revolutionize your projects? Explore the possibilities of Ni47Co25Cr10Al12Ti6 Spherical Nickel Alloy Powder today!