Bubuk M2

M2 adalah serbuk baja berkecepatan tinggi yang dicirikan oleh kekerasan dan ketahanan aus yang tinggi serta ketangguhan dan kekuatan tekan yang baik. Ini banyak digunakan dalam manufaktur aditif logam untuk menghasilkan perkakas yang tahan lama untuk aplikasi pemotongan, pembentukan, dan pencetakan.

Composition of M2 Powder

The composition of M2 high-speed steel powder is:

The high tungsten, molybdenum and chromium content impart excellent hardness and wear resistance.

Properties of M2 Powder

Key properties of M2 powder include:

The properties make M2 suitable for durable cutting, stamping and forming tooling.

AM Process Parameters for M2 Powder

Typical parameters for printing M2 powder include:

Parameter yang disesuaikan untuk densitas, struktur mikro, laju pembentukan dan persyaratan pasca-pemrosesan.

Applications of 3D Printed M2 Tooling

AM fabricated M2 components are used for:

Benefits over traditionally processed M2 tooling include complexity, lead time and cost reduction.

Specifications of M2 Powder for AM

M2 powder must meet strict specifications:

Distribusi ukuran khusus dan tingkat kelembapan yang terkendali tersedia.

Suppliers of M2 Powder

Reputable M2 powder suppliers include:

Prices range from $50/kg to $120/kg based on quality and order volume.

Handling and Storage of M2 Powder

As a reactive material, careful M2 powder handling is essential:

• Store sealed containers away from moisture, sparks, ignition sources
• Gunakan bantalan gas inert selama pemindahan dan penyimpanan
• Peralatan arde untuk menghilangkan muatan statis
• Avoid dust accumulation through extraction systems
• Follow applicable safety precautions

Teknik yang tepat memastikan kondisi bedak yang optimal.

Inspection and Testing of M2 Powder

Metode pengujian kualitas meliputi:

Pengujian sesuai standar ASTM memverifikasi kualitas bubuk dan konsistensi batch.

Comparing M2 to Alternative Tool Steel Powders

M2 compares to other tool steel alloys as:

With its balanced properties, M2 supersedes alternatives for many wear-resistant tooling applications.

Pros and Cons of M2 Powder for Metal AM

M2 enables high wear resistance additive tooling, though not suitable for highly corrosive environments.

Frequently Asked Questions about M2 Powder

Q: What particle size range works best for printing M2 powder?

J: Kisaran tipikal adalah 15-45 mikron. Ini memberikan kemampuan aliran serbuk yang optimal, dikombinasikan dengan resolusi tinggi dan bagian yang padat.

Q: What post-processing methods are used for M2 AM parts?

A: Hot isostatic pressing, heat treatment, surface grinding/EDM, and shot peening are typically used to eliminate voids, harden, and finish parts.

Q: Which metal 3D printing process is ideal for M2 alloy?

A: M2 can be effectively printed using selective laser melting (SLM), direct metal laser sintering (DMLS) and electron beam melting (EBM) processes.

Q: What accuracy and surface finish can be expected for M2 printed parts?

A: Post-processed M2 components can achieve dimensional tolerances and surface finish comparable to CNC machined M2 tooling.

Q: What industries use additively manufactured M2 tooling components?

A: Automotive, aerospace, medical, consumer goods, appliances, and industrial sectors benefit from 3D printed M2 tooling.

Q: What is the key difference between M2 and M4 grades of high speed steel?

A: M4 has slightly lower vanadium and molybdenum content leading to a better combination of wear resistance and toughness compared to M2.

Q: Does M2 require support structures when 3D printing?

A: Minimal supports are recommended on overhangs and bridges to prevent deformation and allow easy removal after printing.

Q: What density can be expected with optimized M2 3D printed parts?

A: Density above 99% is achievable for M2 using ideal parameters tailored specifically for this alloy.

Q: What defects can occur when printing M2 powder?

A: Potential defects are cracking, distortion, porosity, incomplete fusion, and surface roughness. Most can be prevented through optimized parameters.

Q: Is HIP required for all M2 AM tooling components?

A: While highly recommended, HIP may not be absolutely necessary for non-critical tooling applications. Heat treatment alone may suffice.